20 | April | 2025

20 | April | 2025

If we say that there is no planar cutting for the birds, we mean [Joshua Bird]who demonstrates the versatility of his new, non-planar S4 slicer by turning a bank upside down, with the “Core R-theta” printer, which we previously presented here.

A benchy model, upside down, with the path from the end of the bow to the print bed.
S4 Slicer uses the path from every point (here, benchys bug) as its basis …

This non-planar slicer is integrated into a Jupyter notebook that follows a relatively simple algorithm in order not to automatically generate planar tool paths for each model. This first creates a tetraedric network of the model and then calculates the shortest possible way through the model from a certain tetrahedron to the print bed. Even with non -planar printing, you have to print out from the print bed (or from).

A lot of mathematics is carried out to use this path to calculate a deformation network, and we leave that [Joshua] to explain in his video below. After using the deformation, he cuts the resulting network in Cura before the G code goes back to Jupyter to re-transferred, restoring the form of the original network.

20 | April | 2025
… So you create deformed models for cutting like this.

So yes, it is G-Code bend, as others have shown before, but in a reproducible, optimized and uncomplicated workflow. In fact, [Josh] Write a large part of the work on earlier work on the S^3-Slicer, which inspired a large part of the logic and the name behind its S4 slicer. (Not S4 as in “more than S^3”, but S4 as a contraction of “simplified s^3”). Open source enables incremental innovations again.

Admittedly, it is an arithmetically intensive process, and [Joshua] Use a simplified model of the bank for this demo. However, this seems to be exactly something like that we want to burn computing power.

This type of non-planar 3D printing is an exciting limit that we have previously covered. We saw techniques for non-planar infill or even for printing overhangs on non-modified cartesian printers, but this is probably the first time that we saw benchy due to the non-planar treatment. You can try S4 Slicer yourself through Github or watch the non-planar magic in action after the break. Read on “Not a planar cut is for the birds”

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